A system engineered to your defect classes.
Generic off-the-shelf AOI rarely survives contact with real production. We scope AOI systems against the defects that actually matter on your line — presence/absence, dimensional, surface, colour, print, or assembly — and engineer the optics, lighting, and algorithms around those classes.
- Defect-class analysis against your current quality data
- Lens, lighting, and camera specification
- Rule-based and vision-learning inspection algorithms
- Conveyor, reject, and PLC integration
- Inspection data logging with traceability to batch or serial
What AOI can catch — reliably.
We work with customers to categorise and stratify defects before specifying a system. The classes below are illustrative; your line is assessed on its own terms.
Electronics
Solder bridges, missing components, polarity, lifted leads, placement accuracy.
Dimensional
Feature presence, hole position, edge condition, part envelope.
Surface & cosmetic
Scratches, dents, contamination, colour / shade deviation.
Print & label
Character recognition, barcode grade, print density, registration.
Assembly
Missing fasteners, mis-orientation, sub-assembly completeness.
Packaging
Seal integrity indicators, date-code verification, carton orientation.
Scoped, installed, measured.
Defect & yield study
We review your current quality data and line layout to confirm where AOI will produce measurable yield or cost impact.
System specification
Cameras, lighting, optics, fixturing, and rejection strategy specified against the confirmed defect classes.
Integration & sign-off
Install, programme, validate with Gage R&R where applicable, and hand over with documentation and training.